Automation Integrators Software Development

Automation Integrators (AI) is more than just a control system provider. We are a total systems integrator with the ability to automate all your equipment, collect data from your operations, provide reporting of that data, and provide interface with your business system to give you real time tracking and control. Our systems analysts, control engineers, technicians, and project managers work together with you to determine the most innovative and cost effective control solution for your plant.


PLC Programming:

Look to Automation Integrators (AI) for a customized PLC solution to meet your automation needs. Our highly experienced engineers and technicians will work with you to incorporate today’s latest technology in your plant control system. Whether you wish to retain commonality with your existing control system or start from scratch with a completely new system, Automation Integrators (AI) is ready to meet the challenge!

We have programming experience with a multitude of PLC manufacturers and their processor families:

  • Allen Bradley
  • GE Fanuc
  • Omron
  • Mitsubishi
  • Modicon
  • Siemens
  • GE Fanuc

SCADA / HMI Development:

At Automation Integrators (AI), we realize a simple to operate, reliable Human-Machine Interface (HMI) is a must for every control system. The software experts at Automation Integrators (AI) will use today’s latest HMI packages to design the interface that’s right for you. From easy to use graphics to advanced features such as data logging and trending, batching and production reporting, Automation Integrators (AI) will provide a control system that will make your plant a pleasure to operate.

We have development experience with a multitude of HMI manufacturers and their software packages, such as:

  • Rockwell Software RSView32, RSView SE, RSView ME
  • Intellution iFix
  • Invensys Wonderware
  • USData FactoryLink
  • Allen Bradley ControlView
  • Allen Bradley PanelView
  • Indusoft
  • Proface
  • TCP

Vision Programming:

Automation Integrators (AI) will help you design, develop and install automated inspection systems. Using the latest technologies we can develop vision systems that can inspect 100% of all the products being produced.

Product quality is more important that ever. Human inspection of every product is often impractical, because of speed of production. Human inspection can also be very costly, and the result is not always consistent.

Machine vision solves these problems; inspections are performed quickly and reliably. Information from the inspections can be used to reject parts, take corrective action and display information to operators. Inspection information can be recorded for further use by your organization.

Vision systems can be integrated to your control system’s PLCs, HMIs, Quality systems, databases or business systems.

Some of the inspections, which can be accomplished include:

  • Measurements
  • Flaw detection
  • Presence/Absence
  • Orientation
  • Location
  • Sorting
  • OCR/Barcode verification
  • Fill level verification
  • Color verification
  • Package/Label verification
  • Robot guidance

Robot Programming:

At Automation Integrators (AI), we have many years combined experience with a very wide variety of robotic systems and applications. We have provided robotic solutions for many types of industrial applications, such as: boxing, palletizing, welding, component insertion, gauging, cutting, storage/retrieval, inspections, dispensing, etc…. Our engineers have the hands on experience to assure a smooth transition from concept to production. We can supply programming services or complete robot cell integration.  Need vision to work with your robot? We have the experience.

We have programming experience with a multitude of robot manufacturers and their software packages, such as:

  • ABB
  • Adept
  • Epson
  • Fanuc
  • Hirata
  • Kawasaki
  • Motoman
  • Sony
  • Yamaha

Servo / Drives Programming:

At Automation Integrators (AI), we know that motion control is a very important part of most projects. That is why we offer a full range of services such as: brushless AC servos, digital amplifiers, linear motors, direct drive motors, and servo gearmotors which provide high performance motion control to meet our customer’s needs.

Whether you need speed, power and/or positional accuracy, we can meet your requirement with our experience and vendor affiliations. Call us today and let us assist you with a solid low cost solution.

We have programming experience with a many of the servo / drive manufacturers and their software packages, such as:

  • Allen-Bradley
  • Compumotor
  • Emerson
  • Hirata
  • Omron
  • Mitsubishi
  • Siemens
  • Toshiba
  • Yaskawa

We are ready to design, build, and program your next custom automation project.
Contact Us today or call 615.872.7873.
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